Seems like I have been building and deploying features and solution for weeks. I have run into this error while attempting to add a solution to the solution store: Failed to extract the cab file in the solution.
Seems like there is more than a few reasons why you might see this return from your STSADM addsolution command but for myself each time was this error was associated with a duplicate entry in my .ddf file. I spent some time trying to determine what was causing this error and then happened upon Rob’s post on the topic: STSADM strikes again, Failed to extract the cab file in the solution…
You can check your DDF files for duplicates. If you can’t seem to located the offending duplicate then try renaming your web solution file to .CAB extension and open it. The cab file will open sorted by name and you might be able to more easily find the duplicate file.